PROJECT ENGINEERING : Hooks Design for offshore line pipe.
Orange Delta offers pipe lifting hooks specifically designed for offshore applications, ideal for handling pipe sections and pipe-like fabrications or components. These hooks find extensive use in oil and gas pipeline projects and can accommodate a wide range of pipe sizes based on the specific model. Their ergonomic design ensures a safe and convenient method of securing and inserting the lifting hook into the pipe or pipe section being hoisted.
In addition to our standard offering, Orange Delta Equipment also provides customized hooks tailored to meet our clients’ specific needs and requirements. Our team of engineers conducts Finite Element Analysis (FEA) to simulate the hook’s performance under heavy loads, verifying its structural integrity in accordance with the requirements of leading class societies such as DNV, ABS,, among others. The structural analysis considers various environmental load conditions, aligning with class society regulations.
PROJECT ENGINEERING and supply: Spreader Bar Design and Supply (including rigging and PHC)
Orange Delta supported with design of a spreader planned to be used offshore for lifting a bridge section. In addition, the spreader bar was also part of the supply package (rental) to end client.
Scope of work:
- Familiarize with client / project specific requirements
- Spreader Bar Design detailed design
- Structural calculations and drawings
- Fabrication/Modification (supply), QC Inspections
- Delivery and Load Testing
- Supply of the Passive Heave Compensator
- Supply of associated Rigging
- M.W.S. review and Inspection (subcontracted)
- As-built report
Orange Delta Engineering was involved with various designs scopes for our clients.
Scope of work:
- Understanding client requirements
- Conceptual Design
- Methodology and Method Statement
- Structural calculations
- FEM
- Structural drawings
Orange Delta supported with vessel mobilization activities on behalf of our client. In addition, our equipment entity (Orange Delta Equipment) supplied the TLQ (living quarters) and generators sets.
Scope of work:
- Familiarize with client / project specific requirements
- Spreader Bar Design detailed design
- Structural calculations and drawings
- Fabrication/Modification (supply), QC Inspections
- Delivery and Load Testing
- Supply of the Passive Heave Compensator
- Supply of associated Rigging
- M.W.S. review and Inspection (subcontracted)
- As-built report
SITE / CLIENT REPRESENTATION and PROJECT ENGINEERING: Vessel Mobilization for Offshore Cable Installation
Our expert represented our client for the mobilization of a cable carousel. Within our team we provide client QA/QC assurance during the fabrication and installation in various countries in Asia (e.g., in Singapore, China, Thailand, Malaysia, Indonesia and Vietnam).
Scope of work:
- Familiarize with client specific requirements
- On Site Inspections / Subcontractor assessment (audit)
- Quality inspections
- Progress reporting
- Risk management
- Close out
PROJECT MANAGEMENT and PROJECT ENGINEERING and SUPPLY: Sea fastening/Grillage Design, Fabrication and Installation
For various clients Orange Delta supported with design of the offshore deck layout required for the execution of T&I projects. Various equipment require careful positioning resulting from the method statements and installation procedures.
Scope of work:
- Familiarize with client / project specific requirements
- Concept Deck Layout
- Detailed design (structural calculations and drawings)
- Fabrication (supply), Inspections
- Delivery and Installation / Mobilization
- M.W.S. review and Inspection (subcontracted)
- As-built report
PROJECT ENGINEERING: Waiting on Weather Analysis (W.o.W.) / Owner Engineer
For one of our clients Orange Delta analyzed the project parameters (e.g., met-ocean data, workability, specific project scope and installation parameters) and produced a waiting on weather analysis report. With this report, the client can assess potential standby of the offshore assets during the project execution in a specific time frame.
Scope of work:
- Familiarize with client specific requirements
- Analyze all project parameters
- Develop the specific W.O.W. analysis model(s)
- Interface with client engineers / clarifications for the boundaries of the project
- Produce a W.O.W. analysis report
CLIENT REPRESENTATION: Owner Representative for Fabrication Works – Offshore Wind Farms Vietnam
Our expert(s) represented our client for the fabrication of various components used for the installation of wind turbines offshore in Vietnam. Within our team we provide client QA/QC assurance during the fabrication in various countries in Asia (e.g., in Singapore, China, Thailand, Malaysia, Indonesia and Vietnam).
Scope of work:
- Familiarize with client specific requirements
- On Site Inspections / Subcontractor assessment (audit)
- Quality inspections
- Progress reporting
- Risk management
- Close out
TECHNICAL SUPERINTENDENT: Owner Representative / Technical Superintendent for vessel Dry Docking
On behalf of our client, Orange Delta supervised the dry-docking fo their vessel in Singapore.
Scope of work:
- Scope of Work review
- Kick off meeting at the yard
- Hull Inspection
- Interface with the IMS surveyor
- Interface with Class (Lloyd’s)
- Progress and Issue reporting
- Inspection of annual surveyable items
CLIENT REPRESENTATION: Load Out / Mobilization Batam
Our specialists in surrounding countries from Singapore support with load outs and mobilizations on behalf of our clients.
Scope of work:
- Understanding the client requirements
- Subcontractor assessment (audit)
- Quality inspections on welding and rigging
- Deck layout verification
- Load out / Mobilization Supervision
- Progress reporting
- Risk management
- Close out
CLIENT REPRESENTATION: Quality assurance / inspections fabrication in China
Our expert specialists provide client QA/QC assurance during the fabrication in various countries in Asia. We currently have inspectors in China, Thailand, Malaysia, Indonesia and Vietnam. Especially with current travel restrictions we can prevent delays in your projects and provide the expertise that is required.
Scope of work:
- Understanding the client requirements
- Subcontractor assessment (audit)
- Quality inspections
- Progress reporting
- Risk management
- Close out
CLIENT REPRESENTATION and TECHNICAL EXPERTISE: Critical Equipment HYSPAN Refurbishment (FPSO)
FPSO HYSPAN flex joint overhaul in Singapore where Orange Delta provided the expertise and acted as client representative for the overhaul of a HYSPAN flex joint critical to departure of the FPSO from the yard.
Scope of work:
- Understanding the refurbishment requirements
- Write removal procedure and lift plans
- Facilitate HIRA meeting at the yard
- Support on site for removal scope
- Provide a suitable workshop for overhaul
- Arrange logistics
- Write an overhaul method statement
- Execute the overhaul
- Write a test protocol
- Facilitate pressure testing
- Write an installation method statement
- Supervise the re-installation
- Write a maintenance and inspection instruction
- Close out
- Progress reporting
- Risk Management
CLIENT REPRESENTATION and TECHNICAL EXPERTISE: Critical Equipment Refurbishment (FPSO swivel)
FPSO TURRET overhaul in Singapore where Orange Delta provided the expertise and acted as client representative for the overhaul of the auxiliary swivel.
Scope of work:
- Understanding the refurbishment requirements
- Manage the local subcontractors
- Review the work plans and refurbishment methods
- Witness each step during the refurbishment
- Assembly of the Swivel
- Re-installation
- Progress reporting
- Risk Management
CONSULTANCY and INSPECTION: Vessel project suitability survey and Condition Assessment
Vessel inspection on behalf of an EPCI contractor for an offshore construction project. Having the expertise in vessel management and in construction projects we are able to effectively support in the following areas.
Scope of work:
- Understanding the project specific operation requirements
- Assessment of DP capabilities and project requirements
- Deck crane inspections and project suitability
- ROV capability assessment and readiness (IMCA R006)
- Verification of vessel ancillaries and main power generation plant
PROJECT MANAGEMENT and PROJECT ENGINEERING: ROV Mobilization Singapore
Local project management on behalf of our Client inclusive Project Engineering (scope partly completed due to change in vessel selection).
Scope of work:
- Client representative / Local Project Management
- Sea fastening Design / Lashing Plans
- MWS review / Approval
- Local Supplies (steel fabrication and Rigging)
- Mobilization Plan
- Logistics Plan
PROJECT ENGINEERING: Pipelay Malaysia – Installation Engineering
Project Installation Engineering support for an offshore pipelay project in Malaysia.
Scope of Work:
- Installation method statement
- Installation analysis assessment
- Installation Pipelay Procedures
- MTO
- RFQ
- Offshore Project Engineering support
- Close out
CONSULTANCY: Pipe Lay Stinger Design
Scope of Work:
- Kick off meeting
- Preliminary listing of design deliverables
- Preliminary Design and Fabrication scheduling
- Preliminary Cost Estimation for Design and Fabrication
- Basis of Design
- Functional Description and Design Specifications
- Feasibility study of vessels
- RFQ for detail design, evaluation of proposals
- Project termination due to alternative method / vessel availability
SITE / CLIENT REPRESENTATION and PROJECT ENGINEERING: Vessel Mobilization Singapore
Mobilization of a Subsea Jet Trencher for offshore wind farms in Taiwan. Mobilization location: Singapore
Scope of work:
- Client representative
- Equipment Refurbishment Management
- Subcontractor Management
- HSE assurance
- Daily Progress Reporting
- Due diligence
- Load out
- Hook up and Testing
INSPECTION: Pipe Lay Vessel Inspection (readiness and suitability)
Scope of Work:
- Kick off meeting, discuss project requirements
- Inspection Preparation / Prepare Check List
- Two day inspection of hull and machinery condition, certification, crew competency, vessel project suitability
- Reporting and Recommendations
SITE / CONSTRUCTION MANAGEMENT: Construction Vessel Upgrade (A&R capacity J-Lay system) Spain
On site (on board) alongside vessel equipment upgrade. The scope included the site management of relevant subcontractors for the upgrade of an existing J-Lay tower including all the structural modifications and NDT requirements. Location: Spain
Scope of work:
- Site Management / Supervision
- Progress reporting to Contractor and Client
- Client daily meetings
- Address areas of concern and mitigations (Risk Management
- HSEQ assurance
PROJECT ENGINEERING: Offshore Construction – Transport and Installation (T&I)
Mobilization supporting services such as site management, engineering, design, fabrication, procurements, and logistic support. Singapore
Scope of work:
- Engineering and deck layout plans
- Lashing and securing plan, including the analysis
- Arrangement, coordination for MWS for sailaway
- Receipt of equipment and installation onboard the vessel
- Sourcing/ procurement management of consumables and services for the mobilization and offshore campaign of the project.
CONSULTANCY: Salvage Consultancy
Having design and operational knowledge of this specific pipelay vessel, Orange Delta was consulted to support with the valuation of the asset and potential refurbishment cost.
Scope of work:
- Assess current asset condition
- Support the SCR with removing hazardous materials
- Scope and Cost estimation for complete asset refurbishment
SITE / CLIENT REPRESENTATION and PROJECT ENGINEERING: Vessel Mobilization Singapore
Mobilization of an SPRT (subsea soil plug removal) tool for offshore wind farms in Taiwan. Mobilization location: Singapore
Scope of work:
- Client representative
- Subcontractor Management
- HSE compliance
- Daily Progress Reporting
- Due diligence
PROJECT MANAGEMENT and PROJECT ENGINEERING: Offshore Construction T&I
Providing Project Management and OWNER’s engineering for a project in Indonesia, Transport and Installation (T&I) plus WROV and SAT diving services.
Scope of work:
- Contract Review
- Project Management / Contract Management
- Mobilization Management Singapore
- Project Engineering
- Demobilization
- Close out
CONSULTANCY: Setting up Planned Maintenance Systems
Planned Maintenance System implementation Singapore / Netherlands
Scope of work:
- Assess company requirements
- Review and assess which software is best suited
- Develop company procedures for PM
- Define equipment breakdown structure
- Define Planned Maintenance tasks and responsibilities
- Define user and user groups
- Set up inventory management
- Implementation and roll out
- Develop training guides
- Provide Training
- Support and Troubleshooting
PROJECT MANAGEMENT and PROJECT ENGINEERING: Offshore Construction – Pipeline Repair
Project Management on behalf of our Client DCN Diving Netherlands for a hyperbaric pipeline repair project – Netherlands / Singapore / Batam / Japan.
Scope of work on behalf of DCN:
- Project Management
- Contract Management
- Client interface in Singapore
- Engineering deliverables
- SCM (RFQ and logistics)
- Habitat Fabrication Management Singapore
- Mobilization of Equipment and Hook-Up in Batam
- Local Site Management Tokyo
- Crew Mobilization Japan
- Project Offshore Execution
- Demobilization of Crew and Equipment
- Project Close out
CONSULTANCY: Feasibility Study for Electrification of a local Ferry
Feasibility Study for Electrification of a local Ferry. This ferry is propelled by a diesel engine and the client required a technical / commercial feasibility study for the conversion of the ferry and charging by solar PV panels at either side of the bank.
Scope of work:
- Basic calculations for required drive power
- Evaluate existing propulsion versus electrical propulsion
- Evaluate market / supplier options
- Optimize electrical batteries and e-motor
- Final feasibility reporting
CONSULTANCY: Feasibility for Local Fabrication
Feasibility study for the the options to locally fabricate a tidal energy platform and execute the installation of the unit, the anchors and the power export cable with local contractors.
Scope of work:
- Set out plan to deliver all elements of this scope of work
- Identify suitable yards and facilities (cranage etc.) including costs to enable re-assembly of the tidal energy unit, ready for deployment in Philippines
- Obtain quotations for local fabrication of additional units ready for deployment
- Undertake an analysis of costs and facilities at various sites in South-East Asia to enable a review of options for fabrication/assembly versus additional logistics costs to deployment site
- Identify marine contractors capable of installing the offshore balance of plant (anchors, subsea cables etc.) and the tidal energy unit (to include any towing from location of assembly) and obtain indicative costs
TECHNICAL SUPERINTENDENT: Pipelay Vessel Re-Activation from Cold Stack
DP2 pipelay vessel re-activation and operational support for an offshore pipe lay project. Singapore / Indonesia / Malaysia / Ghana.
Scope of work:
- Overall project management for vessel activation
- Vessel and equipment condition assessment
- Define scope of work and liaise with equipment suppliers for activation strategy
- Prepare dry docking specification and class special survey
- Define all activities and resource plan
- Prepare the overall schedule
- Define the overall budget, obtain budget and cashflow plan approval
- Acquire project team support and recruitment of vessel crew
- Process purchase orders for service engineers, spares & consumables
- Direct and manage the work, initial activation alongside, dry docking, alongside system testing & commissioning, FMEA and sea trials
- Operational support during project pipelay in Ghana
SITE SURVEY: On site survey for Renewable Energy (feasibility)
Site assessment and study for implementation of renewable energy (tidal energy) and energy optimization – Raja Ampat, Indonesia.
Scope of work:
- Site visit, assessment of existing electrical installation (consumers and generators)
- Study recently installed solar plant
- Study existing compressed air storage system
- Assess locations for potential deployment of tidal energy systems
- Conduct diving for seabed survey
- Conduct current / flow measurements using an ADCP
- Review local supply chain and logistics
- Prepare reporting and close out meeting with recommendations for future steps
